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Wafer Roll Shift Output and Raw Material Planner
Convert a rated piece rate into pieces, finished kilograms and batter to buy, at your own running hours and your own yield. Every constant below is a rated value from the UD05 specification sheet, revision May 2025.
Line and shift inputs
What the shift produces
Set the inputs, then work out the shift.
What this planner assumes
The piece basis
The default 5.68 g per piece is the basis implied by our own rated figures: 220 pieces per minute over 480 minutes is 105,600 pieces, and 600 kg divided by that count gives 5.68 g. Change it to your own piece weight before you order anything, because roll length, wall thickness and filling dose all move it.
The yield
The default 70% is not our figure. It is the yield one competing supplier publishes, 50 kg of batter to 35 kg of hollow product, used here only so the field starts somewhere defensible. Measure your own on your own recipe and replace it.
What the figures are not
These are rated-output figures. They exclude warm-up, changeover, cleaning, downtime and rejects, so treat the monthly line as a ceiling for planning rather than as a forecast.
